why weber grill cracks

Why Weber Grill Cracks? – 4 Main Reasons and 2 Simple Solutions

There are several factors that can affect the durability of your Weber charcoal grill.

Most of the Weber Grill’s cracks happen due to rusting and burning.

Weber makes their grill grates with stainless steel material.

If they are in good condition without rust, then they can last up to 5 years.

Keeping your grill clean is an important key to making your equipment last longer.

You can also contact Weber Customer Service to get more guidance in relation to keeping your grill clean and rust free.

Weber offers great customer service and replaceability.

They will properly guide you and they will even send you a new cook box if you need.

I recommend you to read this article till the end to know the 4 main reasons that cause Weber grill cracks.

I will also provide 2 easy solutions to properly handle these problems.

So, keep reading till the end.

FAQ Related to Weber Charcoal Grill Cracks

How Long Should a Weber Grill Last?

The real answer is that Weber grills usually work well for about 5 to 10 years at least.

If you use the grill on a regular basis, then it will work properly for minimum 5 years without any issues.

If you do not use your Weber grill for several months or do not store the grill properly, then it will only last for 3 years or so.

Regular use and proper maintenance will keep your Weber grill working for several years without any problems.

If you do regular cleaning and provide proper attention to your Weber grill, then it might last up to 15 years too.

But I know that most people do not take proper care of their grills and do not store them properly.

In addition, there is a problem of the Weber grill components durability.

It is important for you to regularly clean and maintain those parts too.

Otherwise, those grill parts become damaged and unusable.

In that case, you need to replace them with the new part or repair those components if it’s possible.

Therefore, you need to consider the durability of the Weber grill components along with the grill itself.

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5 Important Things About Your Weber Grill Warranty

I want to provide more information regarding Weber grill warranty which can change depending upon the specific grill model.

1. Weber grill containers and lids are guaranteed to last up to 10 years without any rust or burns.

2. Weber cooking boxes are guaranteed to last up to 5 to10 years which again depends on the model itself.

3. Weber’s stainless steel cooking grate and Flavorizer Bars are guaranteed to last for 5 years without rust or burns.

4. Plastic parts come with the warranty of 5 years and more.

But these parts are not guaranteed to fade or change.

5. All the other parts come with the warranty period of at least 2 years or more.

One of the reasons why people love Weber grills is that they are incredibly easy to repair.

Even if the part is no longer under warranty, it is incredibly easy to look at their schematics and then you can easily order the required parts online.

The ease of repairing and updating Weber components is one of the reasons why weber users say that these grills are “permanent”.

How Long Do Weber Burners Last?

The answer is around 5 to 10 years.

The basic Weber grill model needs a new cooking grate and a flavorizer bar after every 5 years if you are regularly cleaning and maintaining your grill.

In case, you are not properly and regularly cleaning and maintaining your Weber grill, you may have to replace these parts after the first 3 years or so.

Weber grill burners will mostly be operational properly between 5 and 10 years.

After this period, you have to change the burners to get the best performance from them.

Burners are the heart of your grill.

Having burners in good working condition is necessary, not only for your safety but also for even flame distribution across your grill.

Therefore, cleaning of Weber grill burners is equally important to lengthen their durability.

6 Important Tips to Properly Clean Your Weber Grill Burner

The below mentioned tips will help you enhance the overall life span of your Weber burner.

1. Always close the gas knob completely before cleaning the grill. It is important to close the gas grill and let it cool down before you start cleaning it.

2. When you turn on your grill, you may hear a noise coming from.

This is most probably due to the spiders and small insects setting up their homes inside the grill burner.

In this case, you can use a small venturi brush and clean the side of the heat exchanger pipe to clean your burner properly.

Click Here to Get FryOilSilver Gas Grill Venturi Cleaning Brush.

3. To clean the small holes of the Weber burner, you can use a drill machine too.

Take a small drill and clean each hole as it will help you clean the oil residue and ash inside.

4. Gently tap the bottom of the heater (side over the stem of the valve) and remove any debris.

5. You can remove all the remaining debris around the burner with a brass bristle brush.

6. If you have an iron heater, you may want to lightly grease it with cooking oil.

This is helpful to prevent the iron withering and fading into larger pieces.

Can You Replace Old Weber Burners?

Yes, you can surely replace the old and worn out Weber grill burners.

However, you do not have to replace these burners at all if you don’t want to.

There are only 3 situations when you need to completely replace the old Weber Grill Burner.

1. The same holes around the burner are connected to larger holes.

This usually happens when the holes are closed by oil and ash residue.

In this situation, most of the gas is forced to come through a very few holes and it then puts too much pressure on the remaining holes.

2. When you see huge flames coming from the top of the heater or sides.

This means that there may be some breakage inside the burner.

3. There are any weak points in the material.

This can be a pointed metal, stainless steel material or aluminum material of the burner.

I recommend to visit the official Weber Grill website to know more about the best time to replace your old Weber burners.

When you decide to replace the old burner, then visit the Weber.com site to find the right burner model.

You can also contact their support for more assistance.

By the way, you can also buy the Weber gas burners on other popular online stores such as Amazon.

Click Here to Find the Right Weber Grill Burner Tube Set.

Why is My Weber Grill Clicking?

There could be several reasons why your Weber grill clicks.

I am providing the 3 most important reasons that can help you find out why your grill is still clicking.

1. The first important issue that can happen is the problem in the gas supply.

Something must be wrong with the gas supply of your grill.

If there is no proper gas flow to the grill, the grill will not start or ignite appropriately and then it will make clicking sound. 

2. The second problem could be related to its spark.

This means that there is gas to the grill, but there is no spark to turn on the gas.

Therefore, the grill will not burn as it should.

3. The third problem could be related to the trigger switch of your grill.

The battery spark generator of this grill contains a switch (button).

It can also have a plug for a trigger switch.

If you hear a click-through sound, your spark module is still active.

Natural elements can corrode the battery inside and damage the internal function of the spark plug, causing it to stop working.

So, regular cleaning and maintenance of the trigger switch is also important to prevent the clicking sound of your Weber grill.

4 Main Reasons That Cause the Weber Gas Grill to Crack

There can be numerous factors which can cause harm to your Weber grill.

Most of the Weber Grill’s cracks happen due to rusting and burning.

Of course, the lifespan of a grill depends on how often you use it and how much you maintain the machine.

Some people use their grill only for special occasions like backyard BBQ parties.

It means their usage frequency is quite less which can range anywhere from once or twice a month.

While some BBQ lovers use the grill more regularly like every weekend.

And they can use it to cook and grill food for a large group of people.

If you are using your Weber grill constantly and not taking care of the grill properly, then also it can lead to cracks in the grill.

Here are 4 most common reasons behind Weber grill cracks.

1. Oxidation and Corrosion of The Grill

The oxidation and corrosion of the Weber gas grill can happen specially in the cold winter season.

When excessive moisture is trapped inside the grill, it can lead to gradual oxidation and corrosion of the grill components.

In the cold winter months and when you don’t use the grill frequently, you still need to clean and maintain the grill parts.

This will prevent the corrosion of the grill components and thus it can improve the overall lifespan of your grill.

2. Extreme Weather Conditions

Although Weber grills are durable and are designed to be outdoors, the harsh cold and hot weather can adversely affect your grill.

Stainless steel is resistant to corrosion, but rain can shorten the lifespan of the grill over the time.

This is true especially when the wet grill is constantly getting exposed to extreme cold and hot temperature outside.

If the grill contains any oil and food residue, then also it can trap excessive moisture.

If you don’t clean and maintain your grill properly, then it can lead to corrosion later on which can cause cracks in the grill.

3. Pests Infestation

If you don’t clean your Weber gas grill regularly, then the internal components of the grill get affected by the accumulation of the food scraps and the grease.

This accumulated food scrap and grease attract lot of insects and flies from the surrounding area.

Mice are also known to make homes inside the unused grills and they can surely cause damage to your grill over the period.

In addition, the grill covers with soft cotton and cotton fabric material can be damaged by the birds in your area.

Birds are often attracted to the grill covers which can pull the lining of gas covers.

All these factors lead to pests infestation inside the grill if you don’t clean and maintain your grill properly.

4. Mold and Mildew

When you ignore proper cleaning and maintenance of your Weber grill, it can also lead to the accumulation of mold and mildew.

Pieces of food and oil collected inside the grill over the years can cause mold in the grill.

Mold mainly grows on the organic matter.

The food scraps and grease inside the grill is a perfect environment for mold to grow naturally.

Mold and mildew are also the cause for bacterial infestation in the grill.

If you do not clean the internal components of the grill on a regular interval, then in cold weather, the mold and mildew can affect the performance of your grill.

2 Simple Solutions to Prevent Weber Grill Cracks

Now, I will give 2 simple solutions to prevent any types of Weber grill cracks which are mentioned below.

1. Clean Your Grill Regularly

Keeping your gas grill clean regularly is an important key to making your equipment last longer.

Weber grills are famous for their One Touch cleaning technology.

This technology makes the whole cleaning of your grill even easier for you.

One Touch technology sweeps the ashes into a removable ash bucket on your device.

The manufacturer guarantees that you will be able to move the holes forward and backward without any hassles.

It will work to keep the inside of your grill oil-free and ash-free.

This technology allows your grill to cook properly it also prevent any accidental flare-ups from happening.

Check out the following video to understand how One Touch Cleaning System works in a Weber grill.

The other cleaning methods include the wiping of the outside of the grill with a sponge.

If you want to get rid of more dirt, just use a scrub pad.

Make use of a scrub brush and warm soapy water to clean the inside of the lid.

Remember not to use solid chemicals on your grills during the outside cleaning.

Finally, the cooking grates can be washed and cleaned with the help of a metal brush and soapy water.

If you want a more thorough Weber grill cleaning guide, then I highly recommend to watch the following video.

For complete cleaning of your Weber gas grill, you will need the following cleaning tools.

a. Grill Cleaning Brush:

Replace your grill brushes every season or more often as needed.

Always check if the bristles are loose before using them.

Click Here to Get Quality Weber Gas Grill Cleaning Brush.

b. Grill Cleaning Kit:

Weber makes a complete cleaning kit for each type and model of the grill.

And it comes with everything you need to make your grill look shiny and new.

Click Here to Get the Complete Weber Grill Cleaning Kit.

c. Drip Pans

The drip pans of the grill must be changed frequently.

Always make sure that those drip pans are not overflowing.

Change them regularly to prevent accumulation of food scraps and bacterial growth.

Click Here to Get New Drip Pans for Your Weber Gas Grill.

2. Cover Your Grill Carefully

A good quality cover lid is extremely necessary for your Weber gas grill.

Some Weber models come with a lid option.

In case your grill does not come with the cover lid, then you will have to buy a new one.

When choosing the cover, you first need to know the actual model number of your grill.

You should purchase one that fits your grill.

A simple grill covering will be okay to protect your grill from harsh weather, bugs, or insects.

If you stay in a harsher environment, then there are specially designed covers available in the market.

To protect your grill from extreme weather conditions, it is important to get a nice protective cover for your grill.

A good quality grill cover enhances the overall lifespan of your Weber grill.

Click Here to Get The Best Quality Weber Grill Covers.